Working prototype Energy Recovery Ventilator
Designed by Open mini Energy Recovery Ventilators in CanadaThis product is no longer available for sale.
The seller may be offering an improved version or it may be hanging out on the beach, enjoying the retired life.
This is a (another) working Energy Recovery Ventilator, tested for basic functions. It is one of several prototypes that I am selling off to try to fund development. It would be good for a greenhous…
Read More…This is a (another) working Energy Recovery Ventilator, tested for basic functions. It is one of several prototypes that I am selling off to try to fund development.
It would be good for a greenhouse, basement or living room etc.
I have not been able to test the unit quantitatively to determine the exact efficiency that it gets in a range of temperature conditions, however testing of the core thermal regenerator/thermal wheel module was performed, during the development process, and it indicated greater than 80 percent sensible efficiency at a temperature differential of only 10 degrees C. (21 degrees inside, 11 degrees outside.) Efficiency goes up with greater temperature differential, so this is really good.
Flow rate is adjustable from about 7 CFM to 22 CFM. It makes more noise at higher levels. The carbon saved per year, per dollar of capital investment is literally ten times higher for this unit than it is for a photovoltaic array. The dollar saved on energy per dollar of capital cost is more than twice as high, if you heat with natural gas, and 4 times as good if you heat with electricity. The carbon payback period (embodied carbon divided by yearly carbon savings) is literally more than sixty times better, that is 1/60th as much as it is for a PV array of the same cost.
Whether you want to save money or you want to save the environment, this unit at this price is a better bet than a PV array, in my climate at my energy prices.
To determine if this is true for you with your energy prices, insolation, weather conditions etc., you can use the spreadsheets available at openERV.org. Here is a link to the financial and carbon emission sheet: https://docs.google.com/spreadsheets/d/116Zo_kcxLSTzkiw5lbofJJ0vPNLvXxe8Esu2196i8oA/edit#gid=0
This one has a regenerator core made of plastic tubes bundled together. Not entirely 3d printed. They are held in a printed structure.
Latent heat efficiency does not come into play until the dew point of the air inside the home is higher than the outdoor air. Past that point, water vapor condenses from the outgoing air onto the regenerator media, and then re-evaporates into the incoming air when the flow direction reverses.
This also applies in reverse during air conditioning conditions. The result is that it doesn't block very much water vapor from entering a home in air conditioning situations, however it may in extreme conditions. It still blocks sensible heat, however, which is still helpful. So it can help you get fresh air while staying cool in summer.
It may be possible to improve latent heat efficiency by simply sprinkling some silica desiccant gel powder into the regenerator. Those dessicant packets should work fine, and could be ground with a coffee grinder to a suitably fine powder. However this is something I would have to try and test to determine the efficacy of, some other day. This would give relatively good efficiency even in an air conditioning scenario, keeping a lot of water vapor out of the home. About as good as any unit on the market possibly can.
Note that as far as I can tell, there are no single room units that contain desiccant, so this would be better than any other unit you can get. However this would be a hobby project, I cannot promise that it would give much actual return on investment, it would be interesting and I might undertake such a project myself in the future.
The core is a so-called thermal wheel, but it currently has no desiccant in it.
This unit actually has probably a substantially higher efficiency than any commercially sold single room Energy Recovery ventilator. You have to understand that the efficiency figures quoted by manufacturers are highly unreliable, there is no agency forcing them to tell the truth, and the testing conditions do not reflect real world conditions, mostly due to unbalanced flow issues (caused by wind, primarily, for these types of units, for ducted units the length of the ducts is also a major factor). The standard testing procedures assume no wind, which is unrealistic and allows manufacturers to use fans that are cheap and quiet and move air with little energy consumption, but the efficiency of the unit drops to near zero when the wind blows enough to overwhelm the fans.
This unit uses high pressure centrifugal fans (static pressure of 25 mm of H2O, compared with only 2mm for a typical quiet axial fan), and secondly the system monitors the efficiency of the thermal wheel and adjusts the fan speeds to optimize it in real time, regardless of the cause of the suboptimality.
This is also important in buildings where the chimney effect is causing a pressure that tends to force air out of the unit! Such effects are common and substantial, especially in a high rise.
I made it as part of the development process to develop the OpenERV. Unfortunately it all cost me an enormous amount of time and money, and I would like to sell this unit to help support that effort.
It is a unique prototype. However, it works and should work for many years, giving a true return on investment even from a strictly financial standpoint. I have priced it so that the return on investment is similar to or better than a photovoltaic panel in Ontario. There are spreadsheets available on the OpenERV site which help you to determine the exact payoff period financially, and in terms of saved carbon emissions, for your area and at the prices you pay for energy.
This is a rare, and I believe possibly historically significant, first example of a truly utilitarian, hard nosed, real value proposition on a basic, fundamental issue, through open source hardware and 3d printing, where the ultimate performance and financial and carbon emission return on investment is very favorable. And yet it is produced in a low capital manner by and for the people.
In other words, everything fundamental is aligned, for once, and on a bread and butter issue - energy, financial, comfort, housing.
It is also re-programmable and highly hackable, you can reprogram the Raspberry Pi Pico to your liking, the USB micro port is accessible, and the electronics include a diode which allows you to connect to it while everything is powered on. The electronics are relatively simple, but I should add the caveat that they are pretty messy. They are soldered for reliability, but there are a lot of long wires and things may be hard to parse if you look at it visually. Ultimately, it is simple, though, there is a "silent stepper driver" module, a TMC2209, a voltage regulator, and 2 mosfet switch modules to control fan speed, and two 10k thermistors to monitor the temperature differential on either side of the thermal wheel.
Note that although I see no reason this unit should not last for many years of reliable operation, I cannot offer any warranty. It is much cheaper than a commercially available unit of the same airflow capability, and has higher efficiency. This is probably best suited to someone that needs a quick solution for a damp basement, or greenhouse or something.
I can offer a 30 day satisfaction guarantee, but would ask that you pay for shipping, to discourage frivolous returns.
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